Vulcan Reference Manual

  • Welcome to Vulcan Control
  • Introduction
    • User interface
    • Workflow
    • Machine Operation
    • Control panel
  • Production Workflow
    • Preparation
    • Create
    • File Management
    • Select Program
    • Edit NC Code
    • Edit Laser Technology
    • Edit layout
    • Simulation run
    • Work offsets
    • Run
    • Re-entry
  • Laser Technology Tables (LTT)
    • Terminology
    • Laser Data items
      • Piercing
      • Multistage Piercing
      • Cutting
      • Special Processes
    • Modifying Laser Data
    • LTT Management
    • Ramp Cycles
    • FlyLine
    • Acceleration control (DCA)
  • Technology functions
    • Vaporize Sheet
    • Nanojoints
    • PierceLine Sensor
    • Frog Jumping
    • Cutting Tools
  • Controls
    • Lubrication Cycle
    • Protective Glass Monitoring
    • Scrap Cut
    • Go To Sheet Origin
    • Height Sensor Calibration
    • Nozzle Centre
    • Target Shot
    • Gas Purge
    • HC Manual Set Point
    • Go To Park Position
    • Nozzle Clean & Height Sensor Calibration
    • Edge Detection
    • Focus Comb
    • Focal Distance
    • Pilot Diode Positioning
  • Production plan
    • Create a production plan
    • Modification
    • Run a production plan
    • Running sequence
    • sheet loading
    • Material stock
  • Drop and Cut
  • Troubleshooting
    • Frequent collisions
    • Work offset
    • Extreme small contours
  • NC Programming Reference
    • DIN format
      • DIN Program Structure
        • Program Number %
        • Block number N
        • G-functions
        • M-functions
        • Parameter Array
        • Graphical Element – Display Marker Lines
      • Laser Technology
        • Program Header
        • Technology Table (TT) Transfer
        • Check for Bound Program Active
        • Block Jump
        • Block Number
        • Start of a Part information
        • Laser parameters selection & Update
        • Contour Statements
        • Program End (G99)
        • Remnant Cut
          • Start Remnant Cut
          • End Remnant Cut
        • FlyLine
        • Only Piercing in the Contour
        • Nano Joints
        • Sample Program with Multiple Parts
        • Fly Cut Sample Program:
    • LST format
      • LST Program Structure
      • FlyLine
      • TC_WRITE
      • Incremental Command (IC)
      • Soft Micro-Joints & Nano-Joints
    • Laser Technology commands
      • Laser cutting
      • Identifying parts
      • Multiple program structure
      • Cutting distance
      • Kerf correction
      • Overshoot height
      • Timing of parts
      • Bevel cut
      • Beam suppression
      • Flying focus position alteration
  • Impressum
Laser Technology Tables (LTT)
/
Laser Data items
/
Special Processes

Special Processes

Securing cut parts in place

When laser cutting sheet metal, it may be necessary not to cut parts completely free, but to secure them to the sheet metal or the scrap skeleton.

Microjoint

Microjoints create small bridges between the part that has been cut free and the scrap skeleton.

Microjoints are created by switching the laser beam OFF for a certain period of time during the cutting process and then back on again. Meanwhile, the cutting head continues to follow the contour. Due to this interruption, a bridge with the entire sheet thickness remains on the contour path.

  • The process requires rework.

  • The process is suitable for thin to medium-thick sheets.

  • The process takes a certain amount of time.

Nanojoint

Nanojoints specifically create small connections on the under side of the sheet between the cut part and the scrap skeleton. During the cutting process, the laser power is reduced by a certain value for a short period of time so that the sheet metal is not completely severed. After a defined period of time, the laser power is increased again and the cut is continued. This leaves a small connection between the cut part and the scrap skeleton on the underside of the sheet.

  • The process does not add time during the cutting process and therefore does not affect productivity.

  • Due to the small dimensions of a nanojoint, the parts can be easily removed or pulled out.

Contents

  • Securing cut parts in place
  • Microjoint
  • Nanojoint
Cutting Modifying Laser Data

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